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Noise Reduction

Tackling the Problem of Noise in the Oil & Gas Industry

An expanding global demand and persistently-high product pricing has fueled one of the longest booms in America’s oil & gas business. With oil prices near $100 per barrel and a growing distaste for our dependence on foreign sources of oil, companies both large and small are scrambling to find domestic reserves in commercial quantities.

This aggressive approach has led companies to search for and produce oil and natural gas, hydrocarbons, in locations previously considered too close to residential and commercial development. And while exploration companies generally go the extra mile to accommodate – and appease – affected landowners, one issue has proven more challenging than most: Noise.

From a landowner’s perspective, the quest for hydrocarbons involves three primary activities:

1. Geologic / Seismic – This phase involves the gathering of scientific data that helps geologists determine whether or not there are sufficient hydrocarbons under ground to pursue drilling at any given location. Most of the geologic work is done on computer, far away from the actual property. But seismic testing, if required, is done on site and often involves some heavy equipment and specialized vehicles. This testing normally only takes a matter of days and emanates little noise, so the intrusion for the landowner is minimal.

2. Drilling – Once the geologic data has confirmed the presence of hydrocarbons, the exact location of the well is selected and staked on the property. Access roads and a drilling site are prepared for the arrival of the drilling rig. Then the rig itself, and all ancillary equipment, is moved onto the location. For the next several weeks (or months, pending the target depth of the well), the rig will be drilling the well. This process runs 24-hour per day, and involves equipment that emanates substantial noise. Since this is viewed as a temporary activity, landowners often tolerate the inconvenience without mandating any type of noise attenuation effort from the company. In some cases, however, such noise must be addressed. In these situations, the use of a portable or temporary noise barrier is the most effective treatment.

3. Hydrocarbon Production – If the well discovers commercial quantities of hydrocarbon, the rig is removed and replaced with production equipment that will extract the hydrocarbon from the ground, and either store it in tanks or transport it via pipeline. In the case of oil production, it is a fairly quiet process. Today’s modern pump-jacks are much quieter than their predecessors. In the case of natural gas production, however, noise is a formidable problem. Natural gas must be treated and compressed before entering pipelines, and the gas compression process produces very high noise levels. Since these compression systems may be continually running on site for many years, mitigating their noise is a high priority – for landowners and, subsequently, for the production companies.

How do production companies reduce compressor noise?

Gas compression systems can range from very small units to behemoth systems exceeding 5000 hp. These systems incorporate a sophisticated, finely-tuned combination of components – each generating a unique noise profile. The manufacturers of these components have spent considerable intellectual and financial capital designing and redesigning their equipment to minimize noise. Additionally, there are ancillary products that effectively reduce noise, including high-performance muffler systems, and acoustic baffling and wraps. In combination, these treatments considerably reduce the combined noise level of the system. However, even the most highly-attenuated compression systems emanate dangerously high noise levels that need additional treatment.

Intuitively, the noise generated is somewhat proportionate to the size, with noise levels in excess of 115 dBA. Such high levels are considered dangerous to humans without ear protection. Since this equipment is located outdoors and can be immense in physical size, reducing or attenuating its noise poses unique problems.

Primary noise treatments

Today, there are two primary attenuation techniques widely used for compressor systems. One involves a fully-enclosed, sound-attenuated building. The other involves a high-performance, sound-absorptive peripheral noise barrier. Both designs are extremely effective at mitigating noise, but there are significant differences between the two.

1. Attenuated Full Enclosures

When designed and installed properly, attenuated enclosures incorporate several beneficial features. They provide the highest level of overall noise elimination available. Being enclosed, they also provide protection from the elements. However, there are drawbacks as well. These facilities are expensive, often costing upwards of $1 million once installed. The enclosures require massive ventilation systems to prevent heat- and gas-buildup; these ventilation systems are expensive to purchase and operate. They also require redundant, explosion-proof electrical and monitoring systems.

2. Peripheral Absorptive Noise Barriers

Alternatively, a high-performance absorptive peripheral noise barrier also boasts some key features. They provide excellent noise elimination, providing only slightly less attenuation than full enclosures. Having no roof, they do not require expensive mechanical ventilation systems, nor do they create gas- or heat-buildup. And they are considerably less expensive than full enclosures. Potential drawbacks would include slightly inferior attenuation compared to full enclosures, as well as the lack of protection from the elements.

How much is the noise reduced?

From the landowner’s perspective, the impact of such attenuation measures is immediate and substantial. Generally, overall noise is reduced by 15-20 dBA at the source, and 10-15 dBA at distance. In some cases noise levels are reduced even more. To the human ear, this equates to a perceived audible reduction of 75-90%, which is usually sufficient to appease most landowners.

Which option is best?

The short answer is "both." There are hyper-sensitive situations that simply must have the maximum possible level of noise reduction, regardless of the cost. In such instances, the fully-attenuated enclosure is the only option. In the majority of situations, however, a high-performance peripheral sound wall will provide ample attenuation for less cost and fewer moving parts. The good news is there are products available – in both classifications – with proven effectiveness in the oil & gas business. Both provide meaningful noise reduction, both are aesthetically acceptable, and both provide a welcome solution for production companies and affected landowners alike.

About the Author

Murray Stacy is Vice President of Sound Fighter Systems, LLC. Sound Fighter® Systems (SFS) has been designing, engineering and manufacturing high-performance absorptive sound walls since 1973 – making them the oldest established manufacturer of absorptive outdoor noise barriers in America.

noise reduction?

I have a few questions regarding our thesis topic. The title of our proposal is "Speech to Text and Voice Command SMS Enhancement for opensource FMA (Float Mobile Agent) with Noise Reduction Support for Sony Ericsson Phones. " Since all the technology involved in this thesis are somewhat mature, our adviser told us to focus on developing our own Noise Reduction application or enhance an existing algorithm. We don't have any idea how to develop such an algorithm. Is this very difficult? What are the factors to consider when developing such? What are some processes involved? Is there an opensource noise reduction software that reduces real-time noise? We want to enhance it if there are any opensource software available.

There is Audacity. It isn't real-time though, but maybe it can help.

The source code is available from the final link.

I would join the audacity mailing list and ask for help there if I were you.

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